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November 19, 2025 17 mins

In this episode of the Gyroplane flying podcast, Joe Covelli interviews Jim McCutchen, the founder of Skywheels, discussing the history, engineering, and reputation of Skywheels rotor blades. They explore the extensive testing and quality control processes involved in manufacturing these blades, as well as the differences between various types of rotor blades available in the market. Jim shares insights into the Skywheels legacy and the community's engagement with the product.

Takeaways

Skywheels has a spotless reputation in the gyroplane community.

Extensive testing was conducted to ensure rotor blade quality.

High inertia in rotor blades enhances safety during flight.

Testing involved innovative methods like the 'gyro car'.

Jim's interest in rotor blades was sparked by a tragic accident.

Composite blades offer better fatigue characteristics than aluminum.

Skywheels are manufactured using original molds and processes.

Community feedback is crucial for new pilots considering rotor blades.

Many pilots bought used gyros just for Skywheels blades.

Jim will continue to support Skywheels with technical guidance.

Chapters

00:00 Introduction to Gyroplanes and Skywheels

03:17 The Legacy of Skywheels and Jim McCutchen

09:52 Engineering and Testing of Rotor Blades

14:07 Comparing Rotor Blade Types

16:27 Skywheels Reputation and Community Insights

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