Manufacturers using Microsoft Dynamics 365 Business Central often struggle to bridge the gap between planning and execution. In this episode, we explore how Shop Floor Insight—a Manufacturing Execution System (MES) solution—closes that loop with real-time production data, barcode scanning, and seamless Business Central integration. Join Ryan and Emma as they break down how manufacturers can track labor costs, reduce waste, optimize workflows, and make smarter, faster decisions. Learn from real-world examples, uncover key benefits, and discover why an MES solution like Shop Floor Insight is a game-changer for scaling operations. Tune in to transform your shop floor efficiency today!
Shop Floor Insight: http://ShopFloorForDynamics.com/
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Transcript
Episode Transcript
Available transcripts are automatically generated. Complete accuracy is not guaranteed.
(05:20):
Welcome to Inside Insight, your quick hit of
(01:01:39):
tips, tools and trends for manufacturing, Distribution
(01:50:56):
and Dynamics 365 Business Central, brought
(02:33:10):
to you by Insight Works.
Emma (03:05:20):
Welcome to the deep dive. Today we're plunging
(03:55:23):
into something that, well, might seem a bit
(04:45:26):
dry at first glance. Warehouse inefficiencies.
(05:22:58):
But this is often where profits just sort of
(06:19:16):
vanish. We've got some really interesting sources
(07:03:04):
looking at hidden costs, especially for businesses
(07:46:52):
using Microsoft Dynamics 365 Business Central.
(08:24:24):
Central.
Ryan (08:32:00):
Right.
Emma (08:42:40):
So our mission today is basically to figure
(09:19:21):
out where that money's going and, you know,
(09:56:03):
how some newer solutions are trying to fix
(10:32:44):
things.
Ryan (10:41:20):
And it's fascinating, isn't it, how these seemingly
(11:27:48):
tiny issues like maybe grabbing the wrong item
(12:14:17):
off a shelf, a mispick, or just not finding
(13:06:34):
something. Yeah, it's not just a five minute
(13:53:03):
problem. These things actually compound. They
(14:27:55):
ripple out and create serious operational costs
(15:08:35):
impacting the whole supply chain. People think
(15:49:15):
warehouses are just boxes on shelves, but they're,
(16:35:44):
they're crucial hubs.
Emma (16:53:10):
Okay, so if they compound, where's the starting
(17:38:58):
point? I mean, where does the bleeding usually
(18:24:46):
begin? Our sources really seem to zero in on
(19:16:18):
inventory and accuracy first. How does that
(19:56:22):
actually play out, that gap between the computer
(20:42:11):
screen and what's physically there? What's
(21:16:32):
the, like, the immediate chaos?
Ryan (21:54:30):
Well, it's definitely more than just someone
(22:32:04):
wasting 15 minutes looking for something. Although
(23:09:39):
that happens too, right? It directly hits your
(23:52:36):
ability to fulfill orders correctly. That means,
(24:30:11):
you know, unhappy customers, maybe lost sales,
(25:07:46):
and sometimes even serious chargebacks if the
(25:45:21):
wrong stuff goes out.
Emma (26:06:50):
Ouch.
Ryan (26:22:10):
Yeah. One study we looked at suggested that
(27:08:52):
maybe up to 20% of a warehouse's total running
(28:01:25):
costs could be tied back to just these kinds
(28:53:58):
of inventory mistakes.
Emma (29:12:50):
20%. Wow.
Ryan (29:33:30):
It's huge. So the solution often involves forcing
(30:21:05):
that digital and physical match. You know,
(31:02:43):
making users scan and verify every single movement
(31:50:19):
so that the system, like Business Central always
(32:37:54):
reflects exactly what's on the floor right
(33:19:33):
now.
Emma (33:25:30):
That makes sense. Shifting from like putting
(34:04:50):
out fires to preventing them. But what about
(34:49:47):
those older habits? Manual processes, paper
(35:23:30):
lists, typing things in later, that feels like
(36:08:27):
it would still be common, right?
Ryan (36:44:50):
It absolutely is. And it's like this hidden
(37:26:07):
tax of, well, human error. Think about it.
(38:07:25):
Every time someone writes something down or
(38:43:34):
types it in later, there's a chance for a typo,
(39:35:11):
a missed line, a misplaced decimal.
Emma (40:06:10):
Right.
Ryan (40:10:10):
It, it's not just slower, it opens the door
(40:55:15):
for those errors that cascade, you know, a
(41:35:20):
wrong order, ship deadlines get missed, then
(42:10:25):
you spend a whole day fixing it.
Emma (42:52:10):
So the move is towards real time capture.
Ryan (43:24:50):
Exactly. Using Barcode scanners, mobile devices
(44:06:24):
right there on the floor, feeding directly
(44:54:54):
into business central. The update happens the
(45:43:24):
moment the action happens. No lag, fewer errors.
Emma (46:38:50):
Okay, and besides the data entry, what about
(47:22:24):
just moving the goods? Our sources also mentioned
(48:05:58):
slow put away and picking being a big bottleneck.
Ryan (48:55:00):
Definitely. If the process isn't standardized
(49:23:48):
or guided by the system. Yeah, things slow
(50:02:12):
down.
Emma (50:07:00):
How so?
Ryan (50:18:20):
Well, think about receiving a shipment without
(50:57:19):
guidance. Maybe someone takes an inefficient
(51:30:44):
route to put items away. Or puts them in a
(52:26:26):
temporary spot and forgets. It just adds time.
Emma (53:11:00):
I see.
Ryan (53:19:00):
So streamlining that. Like allowing a worker
(54:02:52):
to scan the purchase order, confirm what they
(54:53:00):
received, and then be directed where to put
(55:43:09):
it all from their device. That speeds things
(56:33:17):
up massively.
Emma (56:45:50):
Right. It empowers them with the information
(57:13:15):
right.
Ryan (57:17:10):
Then and there and updates the system instantly
(57:49:10):
as they work.
Emma (58:03:50):
That sounds good for standard stuff, but warehouses
(58:52:38):
can be pretty unique, can't they? Generic software
(59:41:26):
might not fit every specific need. Our sources
(60:30:15):
flag that teams having to work around the software.
Ryan (61:25:10):
Oh, that's a huge point. Trying to make a one
(62:19:46):
size fits all software work. When your process
(63:03:28):
is different, it just creates friction and
(63:41:42):
inefficiency.
Emma (63:47:10):
So what's the alternative?
Ryan (64:07:10):
The key thing highlighted is tools offering
(64:53:35):
built in, no code, ways to customize, think
(65:46:38):
visual designers, PO code.
Emma (66:13:10):
So you don't need programmers.
Ryan (66:38:30):
Exactly. Business users or supervisors can
(67:15:42):
actually tailor the interface, define how scans
(67:59:07):
should work, maybe insert a specific quality
(68:42:32):
check step for certain items, all visually,
(69:25:57):
directly within their business central setup.
Emma (70:07:10):
Ah, so tailoring the tech to your actual workflow,
(70:48:18):
not the other way around.
Ryan (71:11:10):
Precisely.
Emma (71:19:50):
Okay, one last area mentioned. And this one
(72:10:00):
might surprise people. Device configuration
(72:41:22):
overhead. Just managing all those scanners
(73:19:00):
and mobile devices.
Ryan (73:37:50):
Yeah, it's easy to overlook, but if you have
(74:33:10):
dozens or hundreds of devices across, maybe
(75:16:12):
multiple sites.
Emma (75:28:30):
That sounds like an IT headache.
Ryan (75:54:30):
It can be keeping them all configured the same
(76:55:00):
way. Updated, connected. It takes time. So
(77:42:03):
the solution discussed is about centralizing
(78:22:23):
that management, Tying it directly into business
(79:09:26):
central.
Emma (79:20:10):
So you can see and manage all devices from
(80:00:31):
one place.
Ryan (80:10:50):
Right. Connect them, track them, update them
(80:45:50):
through a clean interface. It just simplifies
(81:20:50):
the whole management aspect and keeps everything
(81:55:50):
consistent.
Emma (82:00:50):
Okay, so wrapping this up, what's the big takeaway
(82:53:35):
for you, our listener? It sounds like warehouse
(83:40:30):
operations are way more than just storage.
(84:21:32):
It's about real time accuracy, speed, and cutting
(85:08:26):
down errors.
Ryan (85:20:10):
Yeah, turning what might be seen as just a
(86:03:20):
cost center into something much more efficient,
(86:36:54):
more agile.
Emma (86:46:30):
And modernizing doesn't necessarily mean ripping
(87:24:19):
everything out and starting over.
Ryan (88:01:10):
Not at all. It suggests integrating these kinds
(88:47:54):
of barcode enabled tools directly into what
(89:28:48):
you already have. Like Business Central, it
(90:09:42):
makes your existing system smarter and more
(90:50:37):
accurate, often with minimal disruption.
Emma (91:21:10):
So it's more than just tech. It can actually
(91:57:42):
change the culture a bit, make the team's job
(92:34:15):
less frustrating, more accurate.
Ryan (92:51:50):
Definitely. It can improve morale when the
(93:36:53):
tools actually help instead of hinder.
Emma (94:22:10):
Makes sense.
Ryan (94:38:10):
So maybe the question for you listening is
(95:25:47):
what part of your own process is? Maybe not
(96:19:22):
even in a warehouse might be silently leaking
(97:07:00):
money because of older, unoptimized methods.
(97:42:43):
It's often in those little inefficiencies where
(98:24:23):
the big improvements are hiding.
Emma (99:00:50):
A great thought to end on. Thanks for diving 162 99:34:50,000 --> 100:05:03,333 Emma
Welcome to Inside Insight, your quick hit of
(01:01:39):
tips, tools and trends for manufacturing, Distribution
(01:50:56):
and Dynamics 365 Business Central, brought
(02:33:10):
to you by Insight Works.
Emma (03:05:20):
Welcome to the deep dive. Today we're plunging
(03:55:23):
into something that, well, might seem a bit
(04:45:26):
dry at first glance. Warehouse inefficiencies.
(05:22:58):
But this is often where profits just sort of
(06:19:16):
vanish. We've got some really interesting sources
(07:03:04):
looking at hidden costs, especially for businesses
(07:46:52):
using Microsoft Dynamics 365 Business Central.
(08:24:24):
Central.
Ryan (08:32:00):
Right.
Emma (08:42:40):
So our mission today is basically to figure
(09:19:21):
out where that money's going and, you know,
(09:56:03):
how some newer solutions are trying to fix
(10:32:44):
things.
Ryan (10:41:20):
And it's fascinating, isn't it, how these seemingly
(11:27:48):
tiny issues like maybe grabbing the wrong item
(12:14:17):
off a shelf, a mispick, or just not finding
(13:06:34):
something. Yeah, it's not just a five minute
(13:53:03):
problem. These things actually compound. They
(14:27:55):
ripple out and create serious operational costs
(15:08:35):
impacting the whole supply chain. People think
(15:49:15):
warehouses are just boxes on shelves, but they're,
(16:35:44):
they're crucial hubs.
Emma (16:53:10):
Okay, so if they compound, where's the starting
(17:38:58):
point? I mean, where does the bleeding usually
(18:24:46):
begin? Our sources really seem to zero in on
(19:16:18):
inventory and accuracy first. How does that
(19:56:22):
actually play out, that gap between the computer
(20:42:11):
screen and what's physically there? What's
(21:16:32):
the, like, the immediate chaos?
Ryan (21:54:30):
Well, it's definitely more than just someone
(22:32:04):
wasting 15 minutes looking for something. Although
(23:09:39):
that happens too, right? It directly hits your
(23:52:36):
ability to fulfill orders correctly. That means,
(24:30:11):
you know, unhappy customers, maybe lost sales,
(25:07:46):
and sometimes even serious chargebacks if the
(25:45:21):
wrong stuff goes out.
Emma (26:06:50):
Ouch.
Ryan (26:22:10):
Yeah. One study we looked at suggested that
(27:08:52):
maybe up to 20% of a warehouse's total running
(28:01:25):
costs could be tied back to just these kinds
(28:53:58):
of inventory mistakes.
Emma (29:12:50):
20%. Wow.
Ryan (29:33:30):
It's huge. So the solution often involves forcing
(30:21:05):
that digital and physical match. You know,
(31:02:43):
making users scan and verify every single movement
(31:50:19):
so that the system, like Business Central always
(32:37:54):
reflects exactly what's on the floor right
(33:19:33):
now.
Emma (33:25:30):
That makes sense. Shifting from like putting
(34:04:50):
out fires to preventing them. But what about
(34:49:47):
those older habits? Manual processes, paper
(35:23:30):
lists, typing things in later, that feels like
(36:08:27):
it would still be common, right?
Ryan (36:44:50):
It absolutely is. And it's like this hidden
(37:26:07):
tax of, well, human error. Think about it.
(38:07:25):
Every time someone writes something down or
(38:43:34):
types it in later, there's a chance for a typo,
(39:35:11):
a missed line, a misplaced decimal.
Emma (40:06:10):
Right.
Ryan (40:10:10):
It, it's not just slower, it opens the door
(40:55:15):
for those errors that cascade, you know, a
(41:35:20):
wrong order, ship deadlines get missed, then
(42:10:25):
you spend a whole day fixing it.
Emma (42:52:10):
So the move is towards real time capture.
Ryan (43:24:50):
Exactly. Using Barcode scanners, mobile devices
(44:06:24):
right there on the floor, feeding directly
(44:54:54):
into business central. The update happens the
(45:43:24):
moment the action happens. No lag, fewer errors.
Emma (46:38:50):
Okay, and besides the data entry, what about
(47:22:24):
just moving the goods? Our sources also mentioned
(48:05:58):
slow put away and picking being a big bottleneck.
Ryan (48:55:00):
Definitely. If the process isn't standardized
(49:23:48):
or guided by the system. Yeah, things slow
(50:02:12):
down.
Emma (50:07:00):
How so?
Ryan (50:18:20):
Well, think about receiving a shipment without
(50:57:19):
guidance. Maybe someone takes an inefficient
(51:30:44):
route to put items away. Or puts them in a
(52:26:26):
temporary spot and forgets. It just adds time.
Emma (53:11:00):
I see.
Ryan (53:19:00):
So streamlining that. Like allowing a worker
(54:02:52):
to scan the purchase order, confirm what they
(54:53:00):
received, and then be directed where to put
(55:43:09):
it all from their device. That speeds things
(56:33:17):
up massively.
Emma (56:45:50):
Right. It empowers them with the information
(57:13:15):
right.
Ryan (57:17:10):
Then and there and updates the system instantly
(57:49:10):
as they work.
Emma (58:03:50):
That sounds good for standard stuff, but warehouses
(58:52:38):
can be pretty unique, can't they? Generic software
(59:41:26):
might not fit every specific need. Our sources
(60:30:15):
flag that teams having to work around the software.
Ryan (61:25:10):
Oh, that's a huge point. Trying to make a one
(62:19:46):
size fits all software work. When your process
(63:03:28):
is different, it just creates friction and
(63:41:42):
inefficiency.
Emma (63:47:10):
So what's the alternative?
Ryan (64:07:10):
The key thing highlighted is tools offering
(64:53:35):
built in, no code, ways to customize, think
(65:46:38):
visual designers, PO code.
Emma (66:13:10):
So you don't need programmers.
Ryan (66:38:30):
Exactly. Business users or supervisors can
(67:15:42):
actually tailor the interface, define how scans
(67:59:07):
should work, maybe insert a specific quality
(68:42:32):
check step for certain items, all visually,
(69:25:57):
directly within their business central setup.
Emma (70:07:10):
Ah, so tailoring the tech to your actual workflow,
(70:48:18):
not the other way around.
Ryan (71:11:10):
Precisely.
Emma (71:19:50):
Okay, one last area mentioned. And this one
(72:10:00):
might surprise people. Device configuration
(72:41:22):
overhead. Just managing all those scanners
(73:19:00):
and mobile devices.
Ryan (73:37:50):
Yeah, it's easy to overlook, but if you have
(74:33:10):
dozens or hundreds of devices across, maybe
(75:16:12):
multiple sites.
Emma (75:28:30):
That sounds like an IT headache.
Ryan (75:54:30):
It can be keeping them all configured the same
(76:55:00):
way. Updated, connected. It takes time. So
(77:42:03):
the solution discussed is about centralizing
(78:22:23):
that management, Tying it directly into business
(79:09:26):
central.
Emma (79:20:10):
So you can see and manage all devices from
(80:00:31):
one place.
Ryan (80:10:50):
Right. Connect them, track them, update them
(80:45:50):
through a clean interface. It just simplifies
(81:20:50):
the whole management aspect and keeps everything
(81:55:50):
consistent.
Emma (82:00:50):
Okay, so wrapping this up, what's the big takeaway
(82:53:35):
for you, our listener? It sounds like warehouse
(83:40:30):
operations are way more than just storage.
(84:21:32):
It's about real time accuracy, speed, and cutting
(85:08:26):
down errors.
Ryan (85:20:10):
Yeah, turning what might be seen as just a
(86:03:20):
cost center into something much more efficient,
(86:36:54):
more agile.
Emma (86:46:30):
And modernizing doesn't necessarily mean ripping
(87:24:19):
everything out and starting over.
Ryan (88:01:10):
Not at all. It suggests integrating these kinds
(88:47:54):
of barcode enabled tools directly into what
(89:28:48):
you already have. Like Business Central, it
(90:09:42):
makes your existing system smarter and more
(90:50:37):
accurate, often with minimal disruption.
Emma (91:21:10):
So it's more than just tech. It can actually
(91:57:42):
change the culture a bit, make the team's job
(92:34:15):
less frustrating, more accurate.
Ryan (92:51:50):
Definitely. It can improve morale when the
(93:36:53):
tools actually help instead of hinder.
Emma (94:22:10):
Makes sense.
Ryan (94:38:10):
So maybe the question for you listening is
(95:25:47):
what part of your own process is? Maybe not
(96:19:22):
even in a warehouse might be silently leaking
(97:07:00):
money because of older, unoptimized methods.
(97:42:43):
It's often in those little inefficiencies where
(98:24:23):
the big improvements are hiding.
Emma (99:00:50):
A great thought to end on. Thanks for diving 162 99:34:50,000 --> 100:05:03,333 Emma
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