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August 29, 2025 4 mins
Manufacturing Interrupted: Protecting Production When Disaster Strikes"

Iron Valley Insurance Group's owner and Commercial Risk Strategist, Jessica Weaver, CIC, presents this essential four-part series specifically designed for manufacturers facing unprecedented business interruption risks in today's complex supply chain environment.

Manufacturing businesses face a perfect storm of vulnerabilities: specialized equipment with 6-18 month replacement timelines, interconnected supply chain dependencies, and recovery periods that extend 2-3 times longer than other industries. Yet most manufacturers carry standard 12-month business income coverage that falls catastrophically short when disaster strikes. Jessica Weaver and the Iron Valley Insurance Group team reveal why 78.3% of manufacturing leaders cite supply chain disruptions as their primary challenge, and more critically, why standard insurance policies weren't designed for modern manufacturing realities.

This series draws from extensive research and real-world case studies, including the 2021 Winter Storm Uri that paralyzed Texas semiconductor plants, forcing closures at Samsung's Austin facility, Toyota's San Antonio plant, and GM's Arlington assembly facility. While these giants survived, countless smaller manufacturers faced permanent closure when contingent business interruption coverage gaps left them exposed to supply chain failures that extended far beyond their direct property damage.

Through Jessica Weaver's expertise as a Commercial Risk Strategist, each episode delivers actionable intelligence:

  • Episode 1: The Manufacturing Crisis - Why specialized equipment dependencies and extended lead times make standard coverage obsolete
  • Episode 2: Supply Chain Dominos - Understanding contingent business interruption and why your supplier's disaster becomes your crisis
  • Episode 3: The Real Cost of Downtime - From $300,000 per hour losses to 18-month recovery periods, calculating your true exposure
  • Episode 4: Building Manufacturing-Specific Protection - Essential coverage components including machinery breakdown, contingent BI, and extended indemnity periods

Key revelations include why manufacturing equipment often requires custom fabrication unavailable off-shelf, how lead times for specialized machinery from Asia increased 35%, and why labor shortages affecting 78% of manufacturers compound recovery challenges. The series exposes how average business interruption claims of $9,000 to $50,000 mask actual losses reaching millions, and why coinsurance penalties averaging 35-45% can destroy even well-capitalized manufacturers.

Jessica Weaver, CIC, brings deep understanding of manufacturing operations to translate complex risks into practical coverage solutions. Iron Valley Insurance Group specializes in analyzing production workflows, identifying single points of failure, calculating realistic recovery timelines, and structuring policies that address the unique challenges of modern manufacturing—from just-in-time inventory systems to international supply chain dependencies.

Don't wait until your specialized equipment fails or a key supplier shuts down to discover your coverage gaps. Learn why the difference between standard business income insurance and manufacturing-specific protection determines whether you rebuild stronger or join the 40% that never reopen.

 
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