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October 1, 2024 74 mins

Lennard Zinn is a bike designer and frame builder based in Louisville, Colorado. His shop, Zinn Cycles, offers "a full line of semi-custom and off the shelf bikes for riders from very small to very tall and everyone in-between." He’s also the author of Zinn and the Art of Mountain Bike Maintenance, one of the world’s best-selling guides to mountain bike repair.

In this first-half of our podcast discussion, Zinn talks about drivetrain maintenance, focusing on chains and lubrication. Later in the show we talk about the benefits of big 32-, 36-inch, and 750d bike wheels and designing bikes for riders both tall and small.

Understanding bike chain wear and elongation 0:00

  • Chain wear is caused by dirt and oil-based lubricant sticking to the chain, creating a grinding paste that wears down the rollers, bushings, and pins.
  • Zinn describes how the chain's inner links are made.
  • The chain's flexibility increases as the bushings and plates wear, affecting shifting performance.
  • A chain's lateral stiffness is crucial for proper shifting, and a worn chain can cause skipping during shifting.

Chain elongation and its effects 6:46

  • Zinn discusses how a chain's elongation affects its performance, particularly when the distance between rollers exceeds the half-inch standard.
  • He explains that a worn chain can misshape the cassette's teeth, leading to skipping and poor shifting.
  • Chain checkers can be used to ensure the chain's length is within spec to prevent cassette wear.

Lubrication and its impact on chain wear 22:35

  • Zinn explains that a dry chain will wear faster due to friction, while lubrication helps reduce wear but can attract dirt.
  • He discusses the differences between factory lube and other lubricants, noting that factory lube is designed for machinery, not for low friction on the bike.
  • Zinn recommends using a cleaner to remove factory lube before applying chain lube.
  • He introduces the concept of chain waxing, which involves immersing the chain in molten wax to create a low-friction, clean-running chain.
  • Zinn shares the benefits of chain waxing, including reduced noise, lower friction, and longer chain life.

Chain waxing process and benefits 35:43

  • Zinn describes the process of chain waxing, including the need for a clean jar of mineral spirits and denatured alcohol for cleaning the chain.
  • He mentions the cost-effectiveness of chain waxing compared to replacing chains frequently.

Wheel sizes and their applications 1:03:20

  • Zinn discusses the advantages of larger wheels for tall riders like 32-, 36-inch, and 750d wheels, noting that 32-inch wheels can make a bike look proportionally sized.
  • He explains the challenges of using larger wheels, such as increased weight and the lack of suspension forks.
  • Zinn mentions the development of new carbon rims and tires for larger wheels, which could improve their performance and weight.
  • Barber asks about the feasibility of using suspension forks with larger wheels, and Zinn confirms that rigi
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