dyno INSITES

dyno INSITES

Whether you are an engineer responsible for designing an engine test cell, an operator, an engineering student, or simply a person interested in engine testing, the Dyno Insites podcast is your source for real-world, practical engine dynamometer conversation. We don't engage in lengthy banter. We get right to the point with a focus on educating our audience. Gathering information about dynamometer test systems can involve scouring through numerous technical websites and often the information lacks the practical application aspect one seeks to fully understand engine test systems. Join hosts and Froude engineers, Mike Golda and Chris Middlemass as they share a combined 60 years of engine test cell experience during this informative, 10 - 30 minute, monthly podcast. By the way, we don't have a fancy sound studio, we're recording in the back electronics lab in our Novi, MI location. We do our best to edit out obvious distracting noises, but we are all here and working, so the podcast may catch a bit of background noise-- perhaps a door closing or other sounds of a busy facility! If there's a topic you'd like us to cover, or if you would like to be a guest on dyno insites, please email podcast@froudedyno.com. Information on Froude dynamometers can be found at https://froudedyno.com. Dyno Insites. Powering Your Engine Dynamometer Knowledge.

Episodes

May 1, 2024 16 mins

In this podcast episode,  Chris Middlemass and Mike Golda discuss the topic of large engine dynamometers used in testing engines over 5000 horsepower. They emphasize the size and scale of these dynamometers, especially in marine applications where engines can be massive.

Mike Golda shares his experience visiting a large engine manufacturing facility, describing the enormous crankshaft and the use of these engines for power...

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Welcome to another episode of "dyno INSITES" presented by Froude. In this episode, Chris and Mike discuss the crucial process of commissioning a dynamometer. The conversation covers the reasons behind commissioning, emphasizing the need to validate equipment in its working environment to ensure proper integration and functionality.

They delve into the preparations required before commissioning, highlighting the importance ...

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April 3, 2024 17 mins

Welcome to this episode which focuses on the dyno aspect of calibration, namely, torque.  Chris and Mike delve into the various aspects of calibrating a dynamometer (dyno) used for measuring torque in engines and touch upon different types of dynamometers, torque measurement devices, and calibration methods.  They provide insights into the complexities and considerations involved in calibration, emphasizing the importance of accura...

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In this podcast, hosts Chris Middlemass and Mike Golda discuss the ambiguous nature of the term "turnkey" in the context of the dynamometer (Dyno) world.  The hosts highlight the challenges in defining and understanding what a turnkey system truly entails. Mike shares his perspective, stating that, in his experience, a turnkey system is often not as complete as the term suggests. The hosts emphasize the need for clear com...

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In this podcast episode, Mike Golda and Matt Janisse discuss the requirements of aerospace test cells, focusing on rotating aerospace test equipment or dynamometers versus thrust. Matt, the Technical Sales Manager at Froude, shares his background and experience in the dynamometer industry as it relates to the aerospace test market. 

They delve into the users of aerospace dynamometers, primarily OEMs, MROs, and government research ce...

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Welcome to this episode, "Avoid Catastrophic Failure in Your Dynamometer Test Cell," where Mike Golda and Chris Middlemass discuss why the maintenance of your dynamometer test cell is critical. Be sure to check out our video version of this podcast with supporting images: video

They highlight three main types of maintenance: reactive (waiting for failure), preventive (scheduled maintenance), and predictive (usi...

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Welcome to "Vibration Issues with Dynamometers and Flywheels," another insightful podcast episode of dyno INSITES. In today's episode, we have a guest, Dr. Andy Bashford. Andy has a rich background in dynamometer systems and expertise in vibration analysis.  

Hosted by Mike Golda, this episode delves into the crucial topic of vibration and its significance in rotational equipment. We dive into a comprehensiv...

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January 17, 2024 19 mins

Welcome to dyno INSITES where we discuss all things dynamometer-related. In this episode, Mike and Chris discuss flywheels in the context of engine testing and dynamometer applications. Their conversation covers various aspects of flywheels, including their role in simulating inertia in engine testing, their application in different industries such as automotive and aviation, and their design and safety considerations. 

Thank you fo...

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Welcome to another episode of dyno INSITES. In this episode, hosts Chris Middlemass and Mike Golda dive into the critical aspects of test cell design, construction, and the paramount consideration of environmental health and safety. They cover a range of topics, from emissions regulations to emergency stop systems, shedding light on how to ensure a safe and controlled environment for engine testing.

Thank you for listening! If there...

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In this episode, Chris Middlemass and Mike Golda discuss various aspects of controls in a test cell environment. They delve into the importance of controlling ventilation, temperature, and humidity as well as the integration of subsystems using programmable logic controllers (PLCs). They highlight the significance of safety measures, such as emergency stop (E-stop) systems.

The conversation emphasizes the need for human op...

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In this episode of dyno INSITES, hosts Chris Middlemass and Mike Golda dive into the complex world of test cell fuel systems. They discuss the critical components and considerations involved in designing, constructing, and managing a safe and efficient fuel delivery and measurement system for engine testing.

Disclaimer: This podcast episode provides valuable insights into test cell fuel systems but does not constitute pro...

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November 22, 2023 10 mins

In today's episode, Mike and Chris discuss portable as well as permanent dynamometer installation considerations. Happy Thanksgiving to all of our podcast listeners! 

Thank you for listening! If there's an engine testing topic you'd like us to cover in future episodes, or you'd like to be a guest on dyno INSITES, please email podcast@froudedyno.com.

Visit Froude's website for more information on dy...

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November 15, 2023 23 mins

 Welcome to another episode of dyno INSITES. In today's podcast, we're delving into the critical aspects of high and low voltage electrical considerations in test cell design.

The hosts delve into power absorption for different components within a test cell and the importance of future-proofing the electrical system during the design phase.
 Mike and Chris share some of their own professional experiences — ...

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Welcome to dyno INSITES. In today's episode, hosts Mike Golda and Chris Middlemass outline the cooling needs within an engine test cell, components of the cooling system, subsystems, and determining system sizing and costs.

Stay tuned for more valuable insights in our ongoing exploration of test cell design and construction!

Thank you for listening! If there's an engine testing topic you'd like us to cover in...

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In today's episode, you will meet Froude mechanical engineer, Adam Piggott.  Learn how Adam's career journey led him to the world of test engineering, despite it not being his initial career vision and he will share insights into what he might have done differently at the start of his career path. Adam will reveal the day-to-day experiences and share the traits of a successful test engineer. 

We invite you to lis...

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Welcome back to another episode of Dyno Insites! In today's episode,  your hosts Chris Middlemass and Mike Golda dive into the world of test cell ventilation and HVAC systems. Get ready to explore the crucial factors involved in keeping the test cell cool, controlling temperature, and maintaining a clean and safe environment. From heat loads to spot cooling techniques, fan sizing to suppression systems, this episode covers it ...

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September 20, 2023 18 mins

In this episode of Dyno Insites, Chris Middlemass, and Mike Golda delve into the intricacies of test-cell design and room layout. They stress the significance of defining temperature control requirements in a testing environment, including factors like temperature precision, humidity control, and supplemental cooling needs. Reflecting on their early careers, the hosts share their experiences in designing test cells.

Thank you for li...

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September 6, 2023 12 mins

In this episode of dyno Insites, hosts Mike Golda and Chris Middlemass delve deeper into test cell design and construction, focusing on the foundation. They highlight the pivotal role the foundation plays in creating an optimal testing environment for equipment. 

Tune in to this episode for a deeper understanding of how the foundation of a test cell lays the groundwork for successful equipment testing.

Thank you for listeni...

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August 16, 2023 17 mins

Welcome to Part 1 of a multi-part series centered around designing and building an engine test cell. In this initial episode, Mike and Chris talk about their personal experience with test cell design and discuss the differences between portable and non-portable test cells.  Join us to hear a  good overview of what's involved in planning for a new test cell. Future episodes will dive into more detail and cover specific areas of...

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Welcome back to another episode of Dyno Insites! In today's episode, we're diving into the exciting world of aerospace high-altitude testing. Join Chris Middlemass and Mike Golda as they unravel the complexities around a test project which required simulating altitudes of up to 40,000 feet.

Thank you for listening! If there's an engine testing topic you'd like us to cover in future episodes, or you'd like to...

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