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March 18, 2025 18 mins

In this solo episode of the Everyday Business Problems podcast, Dave Crysler takes a deep dive into process checklists—why they often fail and how to create ones that actually work. Drawing from personal experiences, including a memorable story about a standout machine operator named Tony, Dave shares a simple, three-part framework for building effective process checklists. Whether you're in manufacturing or managing remote teams, this episode provides practical steps for turning checklists into high-impact tools that drive real results.

What You'll Discover:

  • Why most checklists fail to improve performance or reduce errors.
  • A three-part framework (Identify, What Can Go Wrong, Decide & Document) for building better process checklists.
  • How to define “key steps” and avoid bloated, ineffective checklists.
  • Tips for adapting your checklist based on desired outcomes—like reducing errors or improving efficiency.
  • The benefits of involving your team in the checklist creation process to boost buy-in and sustainability.
  • Why starting with manual checklists can build better habits before investing in technology.

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