What's the Difference Between Lean and Continuous Improvement

In this solo episode of the Everyday Business Problems podcast, Dave Crysler breaks down the difference between lean manufacturing and continuous improvement, and why understanding both is critical to long-term success. Drawing from personal experience and real-world client work, Dave shares how focusing only on tools like 5S without building the underlying habit of continuous improvement leads to short-lived results. This episode is a must-listen for anyone looking to move from check-the-box initiatives to lasting cultural change.

What You'll Discover:

• The key difference between lean (tools and systems) and continuous improvement (habits and mindset).

• A cooking analogy that simplifies how lean supports continuous improvement.

• Why starting with lean tools is common, but often misses the bigger picture.

• A story from Dave’s early days that shows what happens when you skip the “why.”

• How try-storming and prioritization tools can drive quick wins and build buy-in.

• The three leadership elements required for sustainable growth: clarity, consistency, and accountability.