Industrial Strength Podcast – Episode 10: The Lithium-Ion Battery

Episode Overview

In this episode of Industrial Strength Podcast, the team takes on one of the most pressing fire safety issues today—lithium-ion battery fires. Starting with a case study of a massive fire at a lithium-ion battery recycling facility in Missouri, they break down what happened, why these fires are so challenging, and how facilities can better prepare for similar incidents.

The discussion expands to the risks posed by electric vehicles, battery-powered devices, and energy storage systems. The team also shares a real-life workplace incident involving a vape pen fire, highlighting how even small lithium-ion batteries can cause significant injuries.

Key Topics Covered

• Case study: A large lithium-ion battery recycling facility fire and its challenges
• Why lithium-ion battery fires are difficult to extinguish
• Common causes of lithium-ion battery fires, including damage, overheating, and manufacturing defects
• The dangers of thermal runaway and how battery fires can self-propagate
• Hazardous byproducts of battery fires, including hydrofluoric acid (HF) gas
• The limitations of traditional fire suppression systems against lithium-ion fires
• The push for electric vehicles (EVs) in industrial settings and associated fire risks
• How an unnoticed increase in hybrid and electric vehicles on-site raised concerns
• A workplace incident involving a vape pen battery igniting in an employee’s pocket
• The importance of pre-planning and fire mitigation strategies for lithium-ion battery hazards
• NFPA 800 and the evolving fire safety codes for lithium-ion batteries

Notable Moments and Key Takeaways

• Even small lithium-ion batteries, like those in vape pens, can cause severe burns and injuries
• Large-scale lithium-ion fires require containment and exposure protection rather than traditional firefighting tactics
• The need for industry-wide fire codes and best practices specific to lithium-ion battery hazards
• Strategies such as using fire blankets and controlled burn containers for EV fires
• How planning and early hazard identification can save lives and reduce damage

Resources & References

• NFPA 800 – The evolving fire safety code for battery storage and handling
• Case studies of lithium-ion battery fires and best practices for response
• Industry guidance on handling, transporting, and recycling lithium-ion batteries

Listener Engagement

Have you had a lithium-ion battery incident at your facility? Do you have a pre-plan for EV fires or energy storage system failures? Share your experiences with us at [e-mail].

Next Episode Preview

The team teases their next topic, hinting at an incident that’s not a drill—but what could it be? Tune in next time to find out.