Lean By Design

Lean By Design

Lean by Design delves into the dynamic world of biotech, pharma, and life sciences, focusing on operational excellence through effective workflow and process optimization. Join hosts Oscar Gonzalez and Lawrence Wong as they engage with industry leaders who share their insights, innovative strategies, and real-world experiences in transforming complex challenges into streamlined, efficient solutions. Through thought-provoking conversations, you’ll gain practical tips and inspiration to drive continuous improvement and success in your organization. Produced by Sigma Lab Consulting, Lean by Design empowers you to enhance productivity and innovation, one process at a time. Listen on Spotify, iTunes, Apple Podcasts, or wherever you get your podcasts.

Episodes

July 23, 2025 56 mins

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In this episode, we introduce a new approach to operational excellence, one built for the realities of today’s biopharma landscape.

As the industry faces tighter budgets and widespread restructuring, the pressure to “do more with less” has never been higher. But when you can’t fix everything, where should you start?

We share how Sigma Lab Consulting helps clients focus on the workflows that matter most—those that, if br...

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In this episode, we sit down with Bogdan Knezevic, co-founder and CEO of Kaleidoscope, to talk about a growing challenge in life sciences R&D: making smart decisions when data is scattered across teams, tools, and partners.

Bogdan explains why disconnected systems lead to costly delays, duplicate experiments, and missed opportunities. He shares how the shift from academic to industry research, where projects are sh...

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In this episode, we sit down with David Hirschfeld, 35-year software veteran and founder of Tekyz, to talk about why designing workflows before you start building is critical for sustainable growth.

We explore how the speed of modern tools and AI can create a dangerous illusion of progress, causing teams to skip planning and discovery. David challenges the common “build while flying” mindset and explains why taking tim...

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Have you ever started a project only to realize you’re building something your leaders never asked for? You’re not alone.

In this episode of Lean by Design, we sit down with Marcelo Calbucci, a veteran of Amazon, Microsoft, and multiple startups, to explore the PRFAQ Framework, Amazon’s secret weapon for aligning strategy and execution.

By drafting a mock press release and FAQ before a single line of code is written, te...

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Have you ever noticed the gap between where your organization is and where it needs to be widening every day—especially when workflows are undefined or changing?

In this episode of Lean by Design, we sit down with Liam O’Neill of BPM‑D to tackle the big question: do you invest in building process capabilities internally or lean on outside consultants? We’ll walk you through evaluating your readiness, embedding process ...

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Have you ever watched a rowing team give it their all only to spin in circles? That’s exactly how we feel when our teams pour in effort without clear roles and responsibilities.

In this episode of Lean by Design, we explore how vague decision‐making and overlapping tasks quietly drain momentum, leading to missed deadlines and frustrated teams. We’ll share how defining ownership, fostering psychological safety, and usin...

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In this episode, we explore how small, intentional improvements—not sweeping changes—drive real progress in biopharma operations. The discussion highlights a common challenge: the disconnect between strategy and execution, often due to underutilized middle management.

You'll learn a simple framework for creating meaningful change: start within your sphere of influence, map key inputs and outputs, and implement sol...

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Unlock the potential of Smartsheet for the biopharma industry with strategies that can transform project management. Can a minimalist approach to Smartsheet integration enhance team efficiency and adaptability? In this final part of our series on change management, we explore practical insights drawn from thousands of workflows designed to empower R&D and clinical operations with tailored, compliant solutions.

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Is it possible to build a culture of accountability without slipping into micromanagement? In this episode of Lean by Design, we dig into strategies for fostering responsibility and efficiency in high-stakes environments like biopharma. Explore how tools like Smartsheet can shift team dynamics from routine updates to meaningful, strategic conversations that drive real progress.

We'll unpack practica...

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Struggling to secure team buy-in for Smartsheet adoption in a high-stakes, fast-paced environment? In this episode of Lean by Design, we explore the strategies that drive effective implementation in the intricate world of biopharma, where workflows are complex and evolving. Discover actionable insights to streamline processes, boost data transparency, and reduce administrative burdens, allowing teams to focus on ...

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In this episode of Lean by Design, we’re joined by Lisa Bodell, CEO of FutureThink, to unpack a counterintuitive truth: complexity is innovation’s worst enemy. From her days in advertising to her role as a simplicity guru in biopharma, Lisa shares a journey fueled by one mission—cutting through the noise to make work... actually work.

Together, we get real about the meeting marathons, inbox floods, and busyness obsessi...

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Ever wondered how continuous improvement can propel your organization's growth to new heights? In this episode of Lean by Design, host Oscar Gonzalez delves into innovative strategies drawn from recent projects. Discover how you can transform data into meaningful metrics that drive success and ensure everyone is aligned with clear, visible guidelines.

Explore actionable tips for leveraging comprehensive checklists...

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Ever wondered how to supercharge your company's operations without expanding your team? In this episode of Lean by Design, host Oscar Gonzalez reveals innovative strategies from a recent project with a dynamic 100-person company. Discover how you can enhance workflow efficiency by reimagining and optimizing your existing data and documentation.

Explore actionable tips for transforming digital assets like PowerPoin...

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-Effective Project Portfolio Management Strategies

-Challenges and Opportunities in PPM Tools

-Implementing Technology in Organizational Processes

-Effective Deployment of PPM Tools

IDC White Paper: The Power of Next-Gen Project and Portfolio Management

https://www.smartsheet.com/inside-smartsheet/research/IDC-project-portfolio-management-whitepaper


Thank you t...

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- Unpacks insights from ISPE Facilities of the Future Conference
- Focuses on sustainability and digital evolution in pharma
- Next-gen facilities are efficient and eco-friendly
- Shift to interconnected data systems revolutionizes research
- Tools like Benchling streamline data and asset management
- Networking fosters collaboration and innovation
- Personal anecdotes highlight importance of a...

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- Unexpected team bonding and strategic planning during a snowed-in off-site retreat at Sigma Lab Consulting
- Reflecting on past year's successes and future opportunities
- Team cohesion and unique problem-solving approach leading to repeat engagements with diverse clients
- Integrating Lean Six Sigma with deep industry knowledge for success in pharmaceutical and biopharmaceutical consulting
- Th...

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- Boost R&D team efficiency through collaboration and accountability
- Address inefficiencies in most R&D projects
- Cultivate a successful life sciences workplace culture
- Refine data for actionable insights and shared ownership
- Align project goals with corporate objectives
- Optimize equipment scheduling for lab efficiency
- Balance detailed monitoring with key metrics
- Promot...

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- Highlight the critical importance of a robust asset management strategy.
- Discuss maintenance scheduling, coordination, and the power of clear communication.
- Emphasize post-service rituals to ensure optimal equipment performance.
- Share personal experiences and lessons learned from overlooked maintenance.
- Advocate for dialogue among technicians, scientists, and coordinators.
- Dive deep int...

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- Discover actionable strategies for success, including data-driven decisions and effective communication.
- Learn why operational excellence involves refining resources, not just adding them.
- Unlock the power of performance metrics and turning concerns into quantifiable data.
- Explore making lasting workflow adjustments and the value of reeducation over punishment.
- Celebrate the unsung heroes of ...

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- Uncover the potential of inventory management for business success.
- Dive into laboratory inventory and budget management intricacies.
- Learn the art of categorizing items in databases and tracking consumable usage.
- Explore unique inventory challenges in manufacturing, including traceability and equipment reliability.
- Discover smarter solutions reshaping inventory management, from technology in...

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