The Maintainers: A Blue Cap Community Podcast

The Maintainers: A Blue Cap Community Podcast

Are you still running your maintenance with visual inspections, emergency repairs, paper-based work orders, and spreadsheets? The future of factory technology not only makes life easier, it can set you and your company up for success -- and to get there, it's critical to understand the importance of reliability-centered maintenance. On “The Maintainers: A Blue Cap Community Podcast”, we will explore how to achieve the ultimate goal of reliable, world-class maintenance and zero downtime. Tune in with hosts David Lee and Jake Hall to get the insider's perspective to ensure the success of your business and keep your equipment running at optimal levels. Brought to you by Tractian.

Episodes

March 12, 2025 32 mins

Today on The Maintainers, David & Jake welcome Dave Zapata, the general supervisor of engineering and maintenance at Chicago Heights Steel (CHS). CHS is the largest special-market mill in the United States and has been running the same type of operation since its founding in 1893. 

Dave calls his time with CHS “his longest summer job” as he joined the company straight out of high school in 1994 as a summer laborer. He instead stayed...

  • Mark as Played

    In this episode of The Maintainers, hosts David Lee and Jake Hall chat with Rafael Padilha Gama, AKA Rafa, the U.S. and Canada Maintenance and Reliability Director at Ingredion. Rafa shares his extensive background in the maintenance and reliability industry, including his roles at InBev and Unilever. He discusses his journey from electrical electronics in Brazil to handling global operations, bringing a wealth of insights into mai...

    Mark as Played

    In this episode of The Maintainers, hosts David Lee and Jake Hall sit down with Jim Kozel, COO at World Emblem, the largest patch producer in the world, to delve into the intricacies of lean manufacturing and operational excellence. Jim is a seasoned pro when it comes to running high-efficiency manufacturing plants, and he has some stories to share!

    Throughout the conversation, Jim highlights how his team embraced lean principles wi...

    Mark as Played

    In this episode of The Maintainers, hosts David Lee and Jake Hall dive deep with Sam Hancock, the maintenance manager at Sumitomo Drive Technologies. Sam's journey, spanning decades in the industry, offers a wealth of insights into the world of maintenance and reliability.

    The discussion delves into practical advice for developing robust maintenance programs, leveraging advanced CMMS systems, and cultivating a safety-first culture i...

    Mark as Played

    On today’s episode of The Maintainers, hosts David and Jake welcome Jake Hall, the Facilities Maintenance Supervisor at O-I Glass, a prominent global manufacturer of glass containers. Chances are, you’ve enjoyed a drink from one of their bottles at some point in your life.

    Jake Rice shares a wealth of experiences, from his time as a Navy Interior Communication Specialist to his adventures as a deep-sea diver, ultimately leading him ...

    Mark as Played

    Join hosts David Lee and Jake Hall on this episode of The Maintainers as they have an insightful and inspiring conversation with Vitória Régia Oliveira, Reliability Engineer with Abbott Laboratories and former Maintenance Lead at Magna International.

    This episode unravels the compelling story of Vitória's ascent from a favela in Salvador, Brazil, to a leadership role at a Fortune 500 company in Ireland. Discover her relentless pursu...

  • Mark as Played

    Join David Lee and Jake Hall on this episode of The Maintainers as they speak with Larry Branch, a seasoned paint technologist at Nissan. Larry has been with Nissan for over twenty years and today you’ll hear how he leads within the organization, where his journey has taken him, and why he gives so much back to his local community. 

    Larry began with Nissan from a college job fair and has continuously advanced his career , holding va...

  • On today’s episode of "The Maintainers," David and Jake sit down with the ever-insightful Ron Moore, managing partner at RM Group Inc., who shares his riveting journey from working on nuclear submarines to becoming a globetrotting consultant in reliability. 

    Right off the bat, Ron shares stories about sky-high standards in nuclear sub maintenance, offering listeners a treasure trove of lessons about the importance of upstream defect...

    Mark as Played

    Welcome back to The Maintainers with Jake Hall and David Lee. In our Season 02 premiere, listen as Paul Flitcraft, the man who once maintained fighter jets and now ensures your cabinets are flawlessly made, shares his captivating journey from Navy hangars to factory floors. As the Director of Corporate Maintenance for American Woodmark Corporation, Paul has been with the company for nearly a decade.

    Throughout the interview, Paul br...

  • Mark as Played
    August 7, 2024 2 mins

    Last year, we launched The Maintainers: A Blue Cap Community Podcast. We sought out to connect with the maintenance professionals who ensure their entire organizations stay up and running, and to arm you with the resources you need to level up your career. After ten amazing episodes with guests from companies such as Boston Dynamics, American Wood Fibers, and CP Kelco, the response has been amazing. Thank you to the thousands of vi...

    Mark as Played

    Welcome to this week's episode of The Maintainers, where today’s special guest is John Davis, the Vice President at American Wood Fibers (AWF). John, boasting an impressive work history, started working on engines at the age of 10 and later managed an entire campus consisting of more than 40 buildings at Sun Microsystems. Today, he plays a significant role at AWF, the industry leader in wood shavings, wood flour, and pet bedding pr...

    Mark as Played

    Today on The Maintainers, we have André Bezerra, a Maintenance Technician at  Petersen Precision Engineering. André, who is a mechatronics engineer, shares his background and experiences in the field. He talks about his passion for robotics and emphasizes the importance of mechatronics in today's industry, where automation and IoT sensors are becoming more prevalent. He advises that having a combination of electronics and mechanica...

    Mark as Played

    On this week’s episode, David & Jake sit down with John Weiler, Sales Manager at Boston Dynamics. John brings us a unique perspective to the show - he walks up and down factory floors daily solving maintenance problems - but he doesn’t actually work on the manufacturing side of the equation. That’s because he walks alongside Boston Dynamics’ robotic technology, specifically Spot, to enhance both safety and efficiency in maintenance...

    Mark as Played

    This week’s episode features Christian Olson, a mechanical engineer at Accuride Corporation, a manufacturer of wheels, wheel end, and braking components for commercial and passenger vehicles. Throughout his conversation with Jake & David, Christian shares his background and experiences as a young engineer entering the workforce amidst the COVID-19 pandemic. He discusses his passion for technology and constant learning, emphasizing ...

  • In this episode of "The Maintainers, a Bluecap Community Podcast," David Lee and Jake Hall host Gautam Sane, Senior Reliability Engineer at CP Kelco. CP Kelco, a nature-based ingredient solutions company, has been in the food and beverage industry for 90 years. With his background in chemical engineering, Gautam brings a wealth of experience and knowledge to his role. He shares his journey from the oil and gas industry to the food ...

    Mark as Played

    Today, David & Jake are joined by Walt Harrison, Controls & Automations Engineer at Swarco Reflex LLC. Swarco is an industry leading manufacturer of retro-reflective marking systems which guide traffic, keeping road users safe. You probably see their tiny glass beads embedded in road paint each night you drive home as they steer you in the right direction. Having been with the organization for almost two years, Walt is leading the ...

    Mark as Played

    On this week’s episode of The Maintainers, join David & Jake as they have the pleasure of speaking with Nikki Gonzales, the Head of Partnerships at Quotebeam and Co-Host of the podcast, Automation Ladies. Quotebeam is a collaborative digital procurement platform for industrial automation and electrical components, partnering with industrial automation distributors and their customers to connect them with the parts they need.

    Nikki b...

    Mark as Played

    Welcome to another episode of The Maintainers: A Blue Cap Community Podcast. Today Jake & David are sitting down with Russel Tatro, Maintenance Supervisor at Cadence Inc. Cadence Inc. is a leading full-service contract manufacturer of medical and drug delivery devices that employs over 700 people worldwide and has additional locations in Connecticut, Pennsylvania, Rhode Island, Wisconsin, and Costa Rica. Having been with Cadence In...

    Mark as Played

    On this week's episode of The Maintainers: A Blue Cap Community Podcast, hosts Jake & David are joined by an outstanding guest, Anna Goodman. Anna is the Senior Mechanical Reliability Engineer at Celanese, a global chemical leader in the production of differentiated chemistry solutions and specialty materials used in most major industries and consumer applications. Anna is bringing in her extensive and diverse manufacturing backgro...

  • Mark as Played

    Welcome to the very first episode of The Maintainers: A Blue Cap Community Podcast, Hosted by David Lee, Enterprise Account Director at Tractian, and Jake Hall, The Manufacturing Millennial. Joining Jake & David for Episode 01 is Longchi Foma, General Manager at Kalera, the global leader in vertical community farms. 

    The trio cover a wide range of topics including: What maintenance technology Kalera implements in their day to day, h...

    Mark as Played

    Popular Podcasts

      Whether you’re a scaredy-cat or a brave bat, this collection of episodes from iHeartPodcasts will put you in the Halloween spirit. Binge stories, frights, and more that may keep you up at night!

      Dateline NBC

      Current and classic episodes, featuring compelling true-crime mysteries, powerful documentaries and in-depth investigations. Follow now to get the latest episodes of Dateline NBC completely free, or subscribe to Dateline Premium for ad-free listening and exclusive bonus content: DatelinePremium.com

      Stuff You Should Know

      If you've ever wanted to know about champagne, satanism, the Stonewall Uprising, chaos theory, LSD, El Nino, true crime and Rosa Parks, then look no further. Josh and Chuck have you covered.

      Health Stuff

      On Health Stuff, hosts Dr. Priyanka Wali and comedian Hari Kondabolu tackle all the health questions that keep you up at night with hilarity and humanity. Together they demystify the flashy trends, and keep you informed on the latest research. You can rely on Health Stuff to bring you real, uninhibited, and thoughtful health talk of the highest caliber, and a healthy dose of humor.

      The Breakfast Club

      The World's Most Dangerous Morning Show, The Breakfast Club, With DJ Envy, Jess Hilarious, And Charlamagne Tha God!

    Advertise With Us
    Music, radio and podcasts, all free. Listen online or download the iHeart App.

    Connect

    © 2025 iHeartMedia, Inc.