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April 30, 2025 22 mins

Returns are costing retailers nearly $900 billion annually—and the problem is accelerating.

In this episode, Sender Shamiss, CEO and co-founder of ReturnPro, joins The Retail Podcast to expose the operational chaos, financial impact, and future-facing solutions around retail returns.

We explore why returns are no longer a back-office issue—but a strategic lever that can drive or destroy margin. From brand protection and machine learning to reverse logistics and customer trust algorithms, Shamiss offers a blueprint for how retailers can take control of the returns crisis.

Key topics include:


  • Why bracketing and e-commerce are fueling unsustainable return rates

  • How forward-thinking brands are reducing return fraud

  • What every retail exec should know about post-purchase operations

  • The rise of trusted customer algorithms and “keep-it” logic

  • Why returns policy now dictates customer loyalty

  • The coming rise of the Chief Returns Officer

Key topics include:


  • Why apparel and e-commerce are fueling a returns crisis

  • How retailers can shift from defense to offense on returns

  • The role of machine learning in solving returns complexity

  • The hidden cost of return fraud—and how to fight back

  • Why clear returns policies are now a key sales driver

  • Visions of a future Chief Returns Officer


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Events mentioned:


  • NRF 2025

  • Manifest

  • Shoptalk

  • Reverse Logistics Association Conference

Retail, Returns Management, eCommerce, Reverse Logistics, Supply Chain, Retail Innovation, Customer Experience, Retail Operations, Sustainability, Fraud Prevention




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Transcript

Episode Transcript

Available transcripts are automatically generated. Complete accuracy is not guaranteed.
(00:00):
You don't want to see your product being sold in in
countries where the return rate in in the United States is
bigger than the entire reset, than the entire forward sales.
If you take that product and export it into smaller markets,
the returns volume could be bigger than your forward volume
and it could truly disrupt that,Brad.

(00:30):
Hello and welcome back to the retail podcast.
I'm joined by sender Seamus, theCEO and Co founder of Return
Pro, And I think we're going to,we're in for an interesting
conversation with an executive from the, the, the one of the
biggest headaches in retail thatmay be getting worse, given the
what, what's been going on on a global scale from tariffs and

(00:52):
everything else and how you manage that.
But Sender I, I mean, obviously you, you, you, you built this
business from the ground up and over 1718 years, how come you
went for a name change? What?
What was behind the name change?So really I think it was just a
directed kind of targeted audience that we were going

(01:13):
after. We we started the business
strictly in the logistics world and then over time I come from
the software world. So over time we kind of delved
into software and then ultimately into re commerce and
the Recon group was supposed to be or eventually TRG and then
ultimately go TRG, supposed to be a combination of companies
that help solve returns. And overtime we went through all

(01:34):
these crazy mission statements and, and overtime we finally got
to solving returns. I know that sounds super simple,
but it took 16 years to get intothose two simple words, solving
returns. It took the same 16 years to
calling it return pro. We are a collection of return
pros. That's what we are.
So I think it's, it's very fitting to to name ourselves

(01:57):
return pro. We very much focus on returns
and that's kind of the key initiative.
How do we bring this product back to life?
How do we reduce the returns? How do we go through all that?
And that's the main reason and focus behind the the name
change. And I think it galvanises the
team, gives them a very clear path to what it is that they're
supposed to achieve and and gives a very strong
communication to our client base, customers and the industry

(02:19):
as all who we are and what we do.
Now you guys went quite big NRF,we were just talking off camera
about your sponsorship of obviously the stage.
I I saw your stuff in the press room and I'm conscious of the
fact that you must have met a lot of executives while you were
at NRF. One of the main questions I
asked what's top of mind for forthe executives that you're

(02:43):
meeting within the industry or in a broader sense, what's
what's been top of mind the people you've been meeting?
So first of all, we, we sponsor pretty much every year.
You know, there's different levels of sponsorship.
We sponsor within, within our financial abilities, so to
speak. And I mean it's very important
to get it out there. Over the years we've been going

(03:03):
as you know, TRG go TRG for the last, I don't know, six years or
so and we go to multiple trade shows.
I think belonging to then RF is extremely important.
It's the largest body for for retail within the United States.
And I think as we speak to retailers over the last decade,
we find that a lot of the executives just didn't know what

(03:24):
returns were all about. And you'd think that, you know,
at a large enterprise retailer, they'd understand what returns
are all about and kind of get into the degree of it.
But it was kind of, you know, the black sheep of the family.
It was in the corner somewhere in a warehouse or people never
talked about it. They front loaded the cost into
the cost of the product itself, whether on the front end when
the purchase agreement was made between the retailer and the

(03:46):
vendor or on the back end. And the back end happens a lot
as well on the on the back end, they front loaded as as well
into the actual cost directly tothe consumer.
And for for retailers lately with, you know, the looming
political climate, whether it's tariffs or or inflation, they
really needed to kind of find other avenues to prop up their

(04:07):
net margins. And the beauty of of retail is
and returns the themselves is that the more you save on
return, the more of that productyou bring back to life.
Every single penny of that goes back to your Net margin and
that's the cool part of it. So if, if returns represent and
I think I think we'll get down to this path, sorry to jump
ahead, but returns are about 890billion in 2024.

(04:30):
That's the in around number. theUS sales are around, let's call
it 8 point something trillion and out of that maybe 5.2 or so
are consumable returns that are not food.
So you've got you are a return rate of like, let's say 16 plus
percent. That's a massive number.
Most businesses don't have a 16%margin.
So you're talking, you're talking every basis point that

(04:51):
you recover goes back straight to Net margin.
And that's the beauty of it. And these executives are
starting to understand that. And to your point, we're
starting to have that conversation with the jicular.
We used to have it at the manager level, director level,
senior director, maybe junior VP.
Now we're starting to talk to C staff about it because they're
very interested. And that's the cool part.
People are finally starting to listen it.
It took a short 17 years. Yeah, Well, I mean, look, I've,

(05:14):
I've having worked with a lot ofexecutives just before the
inflation problem that kicked inand the cost of living crisis.
It was, you know, how am I goingto find another 25%?
How am I going to find 15%? Because I'm not going to grow 15
or 25% in my business. Inflation is eating my margin.
How, how am I going to do this? And so therefore, I, I expect a

(05:37):
lot of leaders will be thinking about as these because next it's
Europe, next, you know, it's just going to keep trickling
around the world and we'll see. And so I can imagine retailers
are looking at what are the trends.
I mean, you mentioned 890 billion during the holiday
season, right? That was the.
No, no, that's the annual number.
That's oh, OK. That's the annual number.
What do you, what do you know? So what do you noticing in the

(05:59):
sense of trends then in terms ofis everyone just ordering 3 of
everything or why are we? Why is it such a problem?
I think you know as as you watche-commerce grow, obviously as a
society, whether it's in the United States, Europe or anyone
developed world, we are gravitating towards more and

(06:19):
more online shopping. A big part of online shopping is
obviously clothing and apparel. And we all know the clothing and
apparel has problems, especiallywhen people are bracketing.
And bracketing is the practise of buying two or three of the of
the same product in different sizes and hoping one fits and
returning the rest. That's terrible exercise and
there's a lot of technology thatwe can put into in place to fix
that. And but reality to answer your

(06:41):
question directly is that as long as e-commerce sales
continue to grow and become a bigger factor and either way at
brick and mortar sales, that number is going to keep growing.
And I think that there's a lot of things we can do on the front
end and solving returns a big part of the issue and the way we
view it. And I think we'll kind of just
dive right into it and it doesn't matter.

(07:02):
We say this internally all the time.
What's it doesn't matter if we have the solution or not.
As a business, you have to thinkof the vision that solves the
problem for your customer and work towards that.
So you're the innovator. Your job is to innovate.
Your job is not to say how can Imake another dollar?
And within that innovation you can find your space.
How are you going to profit fromthat?
So when you look at it, you needto speak to these retailers,

(07:24):
vendors, brands, whatever you want to call them all throughout
the supply chain and ask what isyour issue with returns.
And most of them depending on the category though.
And then we, we, we basically a service 259 categories, which is
a massive number. And we do everything from
apparel to consumer electronics and furniture and HomeGoods and
power tools and hand tools. And there's a whole slew of

(07:46):
product. Every single return rate is
different depending on the category that you're servicing.
Of course, the largest is alwaysgoing to be apparel.
But there are things that you need to do on the front end to
say, OK, how do I stop this? How do I mitigate this?
Because the most important thingyou can do as a business when
you're offering the service, geta front of the consumer and find

(08:08):
out how you can reduce that return and not by saying, let me
offer you an exchange after the return occurred.
How do I stop the return from occurring in the 1st place?
What technology do I have to give you?
What information do I have to give you better sizing?
You have to create widgets for sizing across platforms.
You have to see Bloomingdale's and Macy's and and see that the
size of a Levi five O 1, you know 30 by 32 is the same as a

(08:32):
Wrangler, you know, X with a 30 by 30.
Is that the same? How do you create that
technology? How do you get it adopted across
brands? How do you get it adopted across
retail platforms? There's a lot of this type of
preconceived tech that lowers the return rate that the
retailers are very interested in.
And of course, no matter what, we live in a consumer society

(08:54):
and whether it's Europe or the United States, we love the
consumer. We're not stopping any time
soon, tariffs or no tariffs. And I think that no matter what,
you're going to have to deal with the physical return.
And that's also an important part of it.
Teaching them that walking through that is is kind of a
mission, right? Shrink is a is a big problem in
retail and so you know, return fraud and and how you prevent

(09:17):
that. Maybe we we should unpack what
for those who don't know what your business actually does,
what it does, but I'm curious how it lends itself then to
protect retailers from return fraud.
So I think let's start with the pre purchase.
The idea is there's three facetsto return, right?
The first is the pre purchase. What happens before?
What leads to that return in the1st place?

(09:38):
Why did you return an item? Well, a part of it is what we
just talked about, sizing wrong templates, just bad information
that wasn't the customers. The customer can make a better
decision, a more informed decision as to what they want to
buy and they end up buying multiple items.
The second is fraud and there's two types of fraud.
There's organised fraud and there's something called
wardrobing. Wardrobing, we all know, some of

(10:01):
us have done it. Some of us watch our friends do
it and they, you know, you'll buy a cocktail dress, go out and
then you'll return that cocktaildress and and that's fraud.
I know a lot of people think, oh, it's not, I'm doing nothing
harmful. Well, you're doing something
very, you bought a product underthe pretence of keeping that
item. You had no concept, no, no
intention of keeping it. And ultimately you return that

(10:22):
item. Now that retailer or that brand
has to deal with that product, whether they have to sanitise
it, bring it back to life, maybeit's damaged, whatever.
It costs a lot of money, the shipping cost, handling cost,
all that. So that's something that we have
to deal with. And the way we deal with that as
a business is we create these trusted customer algorithms that
those are very, very important. And we work with other

(10:43):
businesses to establish different customers across
platforms. And then the pre purchase piece,
I talked to you about that we make sure sizing is right and
things of that nature. And there aren't a lot of
players in the pre purchase. Most of the players actually
exist in the post purchase. So to me, returns are three
things, pre post and the physical handling of the goods.
So the post are a lot of the businesses out there that you

(11:03):
see that created the return portals because they're easy, A
lot of the investment communities just dumping money
into the into these portals. And there's probably 200 of
these portal companies. The problem that I see with the
portal company and the reason why we don't follow that
business model we haven't for 17years is that the portal
community simply wants to give you a piece of software as a
brand, as a retailer. That doesn't help.

(11:25):
You need a solution of how to handle that product.
First you need preventative measures, which is software and
and physical. And then you need the ability,
if the return does occur, to create that portal, to have that
technology. The returns regions, the
exchanges, the trusted customers, the keypad
algorithms, all those things areimportant.
But then what happens when the physical item gets returned,
$200 billion of the $900 billionis spent.

(11:49):
So on 900 billion or approximately 900 billion of
returns, 200 billion is spent onsupply chain dollars when the
recovery as a whole is about 133billion.
So they're underwater, that 66 billion, meaning that if you
took the returns and put them inthe garbage, you would be
financially better off. Of course, that's not an
alternative. It's not good for the
environment, it's not good for the retail, it's not good for

(12:10):
anybody. But the money is really going to
these transport companies, right?
The FedEx is the DHL is the UPS because they're moving the
product from place to place. So solving returns, solve the
pre, avoid the return if you can't take the return, create
the technology, but then physically handle the product to
bring the product back to life. That's such an important part of
the journey. And I get passionate about it,

(12:31):
you know, because it's what we do.
And I love this piece and explaining it to people like,
oh, doesn't the product just go automatically back on the shelf?
Sure, for things like clothing, about 90% of it can go back on
the shelf, but it still needs togo to the supply chain and touch
by person. But for some categories that
have privacy issues, like data privacy, like electronics, less

(12:51):
than 4% go back on the shelf. That's a mind boggling number.
That means 96% has to be touchedby humans before they're
allergies. Where are you going to touch
them? A $20 Roku Stick is not worth
touching in the United States. You have to plug it in, you have
to data wipe it, you have to test it.
These are very expensive things.So you have to have those
economies of scale on top of that supply chain industry.

(13:12):
We have 11 facilities in, in, in8 facilities in the United
States, two in Canada, 2 in Mexico, one in Southeast Asia,
just to bring that back and forth.
We're a small company, Yeah, youknow, it's like 3.7 million
square feet. Just working on the
functionality of bringing the product back to life.
So we're not just a software company, we're not just
technology company, we're not just a re commerce company.

(13:34):
We are all those things because our goal is for you as a
retailer, as a brand, to take that product and put it back on
your marketplace. No, that's OK.
You mentioned 2 important pointsthat I just want you to sort of
take us through. One of them is your trusted
customer algorithm and how you know, low cost items, you may,

(13:54):
because you trust them, there's a trust element in there.
And so therefore, you know, keep, keep the product if it's,
it's, if it's meet certain metrics.
And then how are you reducing products from going to landfill
like the Roku example? I'm just thinking, does the
model say, well, don't touch it,just throw it away?
So I'm just curious, how are youspecifically help in those

(14:14):
areas? So it starts with really good
tech. I think trusted customer
algorithms, the bigger the retailer, the less they're going
to let us handle it. I think the larger enterprise
retailers, we work with them a lot and we help them provide
information about their trusted customer algorithm for
themselves, but they have their own and our job within the
supply chains to feed that data back customer X particles

(14:37):
received. It wasn't as described, it
wasn't the right product. Don't trust the customers more.
Ding their, their, their lifetime value by X amount of
dollars and make sure that that LTV ends up being, you know,
decremented by X amount. And if it's below a certain
threshold, then don't trust the customer anymore.
And that's kind of how most of the algos work for the small,

(14:59):
for the smaller and medium sizedbusinesses, we of course provide
that for them. The second part, which is just
as important, which is that example of a Roku stick or
something as simple as a Stanleymug.
You know, Stanley mug doesn't have a lot of proprietary
technology. It's a brand, it's something
very cool. It's a piece of stainless steel
and it's fairly easy to to to run a very rigorous supply chain

(15:20):
operation on it, make sure it's sanitised and put it back into
the marketplace. But where would you do that?
It's a 1520 thirty dollar item. You're not going to do that in
the United States at an average labour cost of $2223 loaded.
You're going to go into a a market where that that economy
of scale makes sense. So maybe you're going to go to
Mexico if it's a less expensive item with less technology, Maybe

(15:44):
you're going to go to Southeast Asia where you're going to put
some more work into it and bringit back like maybe into Canada.
And that's why we have these facilities and dots because that
technology is important. That algo that we have reads
that information. It uses some basic machine
learning. There's a bunch of agents that
we have that are built across that from categories to price to
customer sentiment to all that, that work and understand what

(16:07):
the value of the item is going to be at the end.
Because we run our own supply chain, we know that what the ERP
costs or what the management cost of touching that product is
going to be throughout the life cycle of the item.
And we put all that data together and say, OK, hot dog,
no hot dog. You know, at the end of the day,
that's where it ends up and it it it sends it to the right
channel. Our goal is to make sure nothing

(16:28):
ends up in the liquidation pallet, nothing ends up in
landfill. We want to bring that product
back to life and give it to the original Brett.
But sometimes these brands don'thave that technology.
They can't even take refurb or secondary market products onto
the marketplace. So we start off by helping them
sell it on other marketplace andultimately over over the years
we work with them to create their own secondary market

(16:50):
platform right on their websitesand they we can resell that
product within their environment, attract that
secondary market customer. And it also gives something very
important which you didn't mention.
And I think we'll get to there'sa huge brand protection element.
You don't want to see your product being sold in in
countries where the return rate in the in the United States is

(17:11):
bigger than the entire reset andthen the entire forward sales of
that product. Then you can take, you know,
computers like Lenovo, HP, Dell,or even simpler stuff like TTI
that has Milwaukee brand and, and other brands that are Black
and Decker and things of that nature.
If you take that product and export into smaller markets, the
returns volume could be bigger than your forward volume and it

(17:33):
could truly disrupt that brand. So we work with those brands to
make sure that you're not your product doesn't end up in those
in those those places. One of the things that we used
to anecdotally say, which it sounds like there's data behind
it, is the fact that your returns policy is now going to
dictate your sales ability because customers actually care

(17:55):
about the returns policy and they make their decisions on it.
And your research showed that 77% of shoppers factored that
in. I'm just curious what like the
one or two things that you find that consumers or shoppers are
looking for from a returns policies that retailers really
need to pay attention to? I think there's a trend out

(18:16):
there right now with returns insurance which they charge a
customer or maybe the brand paysfor it upfront to ensure the
package on the way back they basically ensuring the shipping
of the item back. I think ultimately over time the
consumers going to speak and consumer wants ease ability of
purchase. They don't want they want very
transparent return policies. They don't want to know that

(18:37):
they didn't pay for some insurance and now they have to
pay for shipping. They don't mind being directed
to drop off locations. They also don't want to walk
into supply chain drop off locations.
So what they're looking for is abetter shopping experience.
So if I bought my item online, you know, at a Walmart, I want
to come back to a Walmart to return it or maybe another

(18:58):
retail where I'm going to enjoy spending that money again.
And that's OK. If you charge me for an H&M item
and you say if, if, if I'm not going to walk into an H&M store
and return it at an H&M store, maybe I'm going to get charged
$2.75 for shipping it. That's fair.
But if you're strictly a.com reseller, I suggest that brands
don't do that. That's a very bad idea.

(19:19):
And that's a very bad idea because they're going to
alienate their customer. The customer is not going to
want to pay those fees. And I think over time the model
is going to prove itself out. You know, convenience always
right from from Sam Walton to Jeff Bezos, customers always
right the light and excite the customer.
That's the single most importantthing.
And that's our goal. Although our customers, the
retailer and the brand and the vendor, we make sure that we

(19:40):
follow that ethos that they have, which is really, really
delighting those customers. I got your final question.
When you look to the future, given everything that's going
on, how do you see this world evolving?
I think that returns are the most complex part of the
ecosystem. I think what you find is the
retailers avoid it and it's kindof like the black sheep as I

(20:00):
described at the beginning of our conversation, because it's
so complex. Normal enterprise retailers are
departmentalized, right? There's a supply chain
department, transportation department, there's a retail
department, branding department,merchandising department, and
all these departments don't really communicate so well
amongst themselves and returns, unfortunately, it touches every
facet of it, right? Even the way merchandiser

(20:22):
negotiate. With the brand is important
because that return policy is set right then and there.
So I think the first and foremost in the future as the
enterprise retailers and the executive staff really start
understanding the impact of returns and they want those
dollars or percentage points back on their Net margin,
they're going to start to tie that thread together.

(20:43):
Maybe they'll have a chief returns officer, maybe they'll
have an executive of returns. That's a really important part
of the future. Additionally, I think machine
learning plays a huge part. I think what we do is extremely
complex and we've started, you know, really letting some some
agents help us out in smaller areas of the returns ecosystem,
buying this very complex threshold together and, and

(21:07):
asking a machine to make a decision that would take a human
being on maybe 100 million UPC's, you know, months to make
and run a bunch of algorithms and have a lot of mistakes that
come out of the end in terms of how you disposition these items
is always easier than than having a human.
So I mean, that's the real disruption here.

(21:27):
It's a machine that can thread all those things together and
the understanding of the C stafflevel that we need this, that we
have to solve this and that kindof buy in is what we've been
excited about. That's why the last 16 years
were fun, 1617 years. The next 16-17 years are going
to be more fun. Sure they are again.
Yeah. Anyway, onwards and upwards as

(21:47):
they always say. Sandra, thank you so much for
giving out. Carving some time out for us.
Will you be a shop talk? I will.
I will. OK.
Look forward to come. I'll come and say hi.
Yeah, looking forward to meetingyou in person.
Thank you very much, Sandra. Thank you.
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