Episode Transcript
Available transcripts are automatically generated. Complete accuracy is not guaranteed.
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.333333333An industry that I had never thought of before, was in hardwood flooring.
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because they're using petroleum products to make the floor water resistant.
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Not to even mention vinyl, which is just basically plastic.
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And not only that, but this hardwood flooring is coming from.
Hardwood trees that are being cut down and deforestation has become a very massive issue in terms of the ecosystems where these trees are cut down.
(00:36):
Not only that, but these trees are also carbon deposits as well.
So impacting climate change on a major.
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However, my guest today, Greg Wilson, will be talking about his sustainable hardwood alternative HempWood.
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There's no petroleum products.
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No deforestation because they're just harvesting from hemp and they don't have to cut down the entire plant to be able to produce their hardwood products.
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Making this sustainable.
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So make sure you stick around to hear about the sustainable option when it comes to hardwoods, and it's not just for flooring, but so much more.
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So make sure you stay tuned for this entire amazing episode.
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Greg, do you mind telling us about HempWood and what you guys do? Yeah, sure.
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So my name is Greg Wilson.
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I'm here in Murray, Kentucky, where we are the only manufacturers of HempWood in the world.
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So HempWood is something new, different, and a little bit strange.
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Every time people hear about it, they say, wow, that's cool.
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What.
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And so that tells us that 99% of America and probably a higher percentage in the world don't know or haven't heard of HempWood.
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And so we have to go out and preach the gospel every day to everyone who calls in and remember that like it's the first time somebody's heard about it.
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So even though it's the same story, to us, it's brand new and exciting and just has that kind of the first day of.
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Opportunity with everybody.
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And so HempWood is a carbon negative product that is 100% made in America.
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It is more durable than your domestic hardwoods like Hickory oak or walnut.
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And it has no VOCs because we developed a plant-based glue to replace formaldehyde, which is traditionally in your engineered wood product.
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And now vinyl is the new kit on the.
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For flooring, which is where we compete mainly.
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And vinyl's got a bunch of dirty chemicals, even dirtier than from Outy that people tend to not talk about because it's waterproof and cheap.
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So he wood is the only carbon negative hardwood solution out there.
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It's because we make our own thermal energy from our waste right here at the plant.
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And we have hydroelectric that comes in to do our electric.
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So we're here in Murray, Kentucky.
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We're in coordination with Murray State University, Hudson School of Ag, and that's where most of our higher quality tech employees come from, whether it's from the Ag school or from the engineering school, things like that.
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Most of our team is very young, like you would see in silicon.
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With the exception of myself now being 40, a lot of our plant managers are in their mid twenties.
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Our marketing team is headed by Alyssa and she just graduated last May.
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And so you can see that the youthful kind of rigor that it takes to run a tech startup is running around here in the form of AgTech instead of software that you find in ca.
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Yeah, definitely.
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That's awesome.
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And you said, you mentioned that you're using a different kind of glue instead of formaldehyde.
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What is that exactly? Can you go into that more? I'm curious.
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Yeah, sure.
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So actually I'll start to explain the process a little bit and the glue is on the front end of that.
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So we take hemp stops that grow in three to four.
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And pull carbon at the fastest rate of any land-based plant.
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Now, I can say that seaweeds and things like that in the water actually pull carbon at a faster rate from my understanding.
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But most plants pull according to the Fibonacci sequence, 162% of what the biomass of the plant is how much carbon it took pulling from the air to grow that.
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And that's where our company's called fi.
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It's not actually HempWood, that's just the product.
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So we grow this hemp locally here.
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It's either grown by us or at the school or by our contracted farmers, all within a hundred miles of the plant of the factory here.
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Then it comes in, we break open the cell structure of it and we impregnate it with proteins from soyer.
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And the soy flour is actually leftover soy flour that doesn't meet food grade after they press the oil.
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Out of the seeds.
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So once you press your oils out, then you grind it up and make flour, and we steal those proteins to reinforce the cell wall of the hemp herd, which is the woody core of the hemp plant.
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And then the fiber is still longitudinally intact with that woody core, given it the strength from the hemp fiber that everybody knows is in rope and canvas sacks and things like that.
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That's super strong.
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So you get your strength from the fiber.
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You get your woody products or your kind of wood feel and look from the core, which is similar to BALs of wood, but it's reinforced the cell walls just like a tree is growing over 200.
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a tropical hardwood is super hard, super dense.
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We're making our product more dense by that soy protein to reinforce the walls there.
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So it's a bridge.
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Once we soak it in this adhesive that's based outta soy and it's got some organic acid and some dish detergent in there to keep the molding insects out, then we dry it in our dryers that were actually converted, from being a rail.
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Into taking the guts from five tobacco barns, the radiators and the fans, hooking that up to our bio burner, which turns our waste hemp into heat, which heats of fluid goes through these radiators and is used for drying out our hemp with the soy protein glue in it, similar to what you do with tobacco when you're curing tobacco, but we do it with hemp, with protein in it.
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Then once that's dried out to 15% moisture content or less, we press it into log.
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And once we press it into those logs in this 3000 ton press that we have right here in front of us, then those logs are loaded into an oven that used to be an old shipping container that also has some of these radiators from tobacco barns.
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Obviously we're in tobacco country, so you can see we're grabbing what's around us everywhere here and sticking it together.
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We then, fueled the heat for that oven as well by our.
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So we have Biowaste thermal that's doing our ovens, kilns, dryers and the building.
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And then once it comes outta that, we open it back up, we cut it into planks, and then we turn it into flooring, furniture, cabinetry, and any sort of a hardwood replacement you're looking for, whether it's architectural, millworks, trims, things like that.
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You can see actually the accent wall on the wall back there is hemp.
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In the gray.
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In the white.
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The floor in here is HempWood.
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There's Tommy.
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He was our first intern.
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Now he's our plant manager, Four years later, there's tables there.
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Nice for HempWood.
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You can even see cabinets and picture frames on the wall.
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That's Alyssa in the background.
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She's in charge of our marketing.
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So we're doing everything that people are talking about with a carbon negative product working towards a carbon neutral process.
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And having zero waste because we're turning our waste hemp into our energy and selling our sawdust and our sand dust as a bio filler for hemp plastics.
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The fun fact is that most most of your hemp plastics in the United States are being made by our sawdust are our sand dust that we send up to Michigan or Minnesota, and they compound it with recycled plastic to turn into pellets.
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Right now they're making cannabis package.
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We would like to make Trex happening out of it in the future.
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And there's my wife, I brought her over from China with me when we were doing this with Bamboo.
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So if you've seen Bamboo flooring, that was my college project, unfortunately, I have to say 21 years ago now, Hey, you've gotten a lot of experience since then, Yes.
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I I just shaved my beard at New Year's because I'm getting too many gray hairs.
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Nice.
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Nice.
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But that's really cool.
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I was about to ask where did you, how did you come up with this process? But a lot of it was, inspired by what you were doing with bamboo flooring over in China, right? Yeah.
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So when I was in college, I went and studied in China for a semester and did an internship at a bamboo flooring mill, and they were trying to figure out how to make bamboo floor.
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Densified so harder.
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So you could use it for commercial applications because bamboo's traditionally soft, and so if you were putting it in a restaurant, high heels were putting dings and dents and chairs and things.
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So there was this big rush or race to figure out how do you make bamboo high density like an old growth wood, that way it can be used for flooring, furniture, cabinetry, things that need to have that dur.
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And we came up with a way of impregnating it with glues and then compressing it together and baking it in an oven, like a loaf of bread.
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So you can make a log out of something that used to be a bunch of little strips or fibers.
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And I wasn't the inventor of that process.
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I was early on in it where I was putting together a lot of the actual day-to-day standard operating procedures and wrote a math equation out of it, an algorithm that kind of took the whole process and put it in numbers.
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And I did get my name on some of the patents and stuff like that.
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And actually lived there for 14 years making bamboo logs.
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Nice.
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And then you came back over here 14 years ago or when did that? 2018.
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Okay, gotcha.
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So that was literally my god, five years ago when the farm bill passed and the research on this was to a point where it made sense to actually jump into doing template.
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This was the thing, and when we were setting it up, we saw this whole carbon scenario that people were calling for and made in America where people were looking for a carbon negative product.
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Let's face it, that's a problem when cars are emitting as much carbon as they are, or the built industry, which is concrete and wood and rebar and steel and all this are throwing so much carbon into the air, you're digging it out of the earth and you're throwing it back up into the air and then expecting something not to change.
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And the reality is some sort of pollutants in the air cause more heat on the.
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The plain and simple of it.
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And so if you can do something that's pulling some of those pollutants, some of that carbon outta the air and sticking it back in the soil, why not? You can make a pile of money if you wanna go to Wall Street, but if you wanna do something right or good, you probably gotta roll up your sleeves and do it.
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And Murray State University, when I came up with this crazy idea, we're gonna make HempWood, they said, sure, let's figure it.
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and so that's how we ended up in Kentucky.
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Nice.
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And I love that how you were mentioning like all those things that like, how you built your whole process with, the old shipping containers, and you used like the old tobacco, drying kind like processes.
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You really like taking whatever you have in your environment and just like making it a way to, apply it to what you have now and to make your new HempWood in this new format.
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Rather than trying to say oh, I'm gonna find all these new resources and build something completely new.
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You were like, how can we use what's around? I think that's like really awesome that you were able to do that absolutely.
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Significantly necessary because America doesn't make very much anymore.
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And so if people aren't making machines here anymore, and you have to see if something actually works.
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When we were standing this place up, we bought the press because I was familiar with that with Bamboo, but our first oven, before we could take that shipping container and turn it into a 20 foot oven, we went on Facebook Marketplace and we found an oven that was used for powder coating motorcycle.
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Motorcycle frames and went and bought that thing as our proof of concept.
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It was like 3000 bucks when we had to drive six hours to get pick it up And that's how we figured out, oh yeah, this is the temperature we've gotta bake bake the blocks before we set it up in a full scale oven.
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And then that full scale oven, we had to figure out how do we hook that up to our waist so we could have a carbon negative.
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And the soy base glue was the exact same way we were working with Oregon State University and Murray State University.
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Both have chemistry departments that are really good at these organic chemistries, and we figured out it worked in a lab and then we had to figure out how to do it on a full scale.
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So we went to Tractor Supply and bought some horse.
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Like the watering troughs for horses and we're filling it up with a hundred gallons of glue at a time and then soaking our hemp stalks in it and literally just picking it up.
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And we built some racks out of Wood two by fours, and we're sending it out in the sun to dry, to figure out, hey, how does this process work? And then pressing it into a log and modifying it and adapting it.
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Before we then bought tobacco barns and started using those as dryers, but we had them hooked up to natural gas.
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So we had a silo dryer, what's used for drying silos of corn beans hooked up to the bottom of a tobacco barn, throwing in hot air to recirculate through.
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And it worked, but it wasn't big enough and it was using natural gas.
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Petroleum based product.
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And so then we said, all right, how do we do this? But using a renewable energy? And the answer was a bio burner heating fluids, which we'd learned from the tobacco industry because they do have wood chip burners that you can hook up to tobacco barns.
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But the tobacco barns were too small and not quite what we were looking for, so we had to find a rail car.
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And then the guts from five tobacco barns shoved into one rail.
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So it's continuing to develop the HempWood process like that.
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Now, our second facility, which is here as well, makes the finished goods, the flooring, and most of that equipment is off the shelf.
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You can buy most of your flooring equipment.
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From established manufacturers, whether they're in the US or overseas, you can find a lot of that stuff from other wood mills that are shutting down or other wood mills that have additional old equipment, things like that.
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But you do have to modify the process because hemp input is so hard and durable.
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It's got the density of a 200 year old Brazilian cherry.
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It's 20% harder than hickory.
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So we had to get diamond tooling to be able to cut the tongue and groove profile.
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And we had to set it up on a engineered platform.
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We learned, which is a plywood backer.
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We use a Columbia pry products, West Virginia Poplar as the backer, and it uses that same soy based glue.
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They were the ones who helped us and taught us what is the minimum requirements for doing the soy based glue.
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We had to obviously adapt it to our HempWood, but we use a West Virginia.
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which means everything is locally sourced.
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We have the glue that puts it together.
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We cut it with a diamond tooling, and then we had to modify the coatings that we put on it.
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Cuz most coatings are petroleum based and they are not as healthy as you would want 'em to be.
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And so we found the cleanest boner coating that you could apply.
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And then, We did it by hand for the first two years and then we just are finally starting to get that part of it mechanized too.
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Nice.
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That's really awesome.
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And being able to, Just use that innovation and that spirit of just like always considering how you can you, manipulate it and make it work better and what is your hope for creating HempWood, like now in, in this marketplace? Where do you see it going? Right now it fits best if you're going for a residential application for a healthy material because nobody wants to have dirty toxins inside of their house.
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Whether you have children and you're worried about them getting asthma.
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Or whether you have some sort of elderly people in your house that already have respiratory issues.
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Nobody wants to put something dirty into your home.
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So that works very well for us as far as putting it as a residential product.
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And then for commercial, it's a fire resistant.
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20% harder than hickory carbon negative product.
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And so all of the architect and design firms are really running wild with it because they say, this is what everybody's talking about doing.
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There's these crazy guys down in Kentucky that are really doing it And so that's our main points right now is a face grade hardwood that's a replacement for oak, hickory, walnut, Brazilian, cherry, tes, all of those and is a interior.
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Now in the future we are working towards a recycled plastic with our sawdust, Trex style decking for exterior, but that's a year or two down the road.
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We're also working towards a structural wood, what we call O H B oriented hemp board, to be able to build structural elements of a house, potentially even some studs or L V L.
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But that's a 2025 market launch product.
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So right now we're just doing what everyone's supposed to do and getting HempWood out into the market and people like yourself that are actually preaching the good word of sustainability and healthy materials are definitely of our goes along the path because we lived upon that.
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If you build it, they will come.
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And Covid changed everybody's priorities for what they were looking towards for a couple of years.
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And now things are finally getting back on track and you throw a recession and a war on the other side of the world into it, and people are forgetting that like you're supposed to just do what's right and be nice to your neighbor rather than try to.
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The country next door, or try to sneak dirty chemicals into a product and then because you can make it cheaper, there's no reason to make flooring for the United States in Cambodia.
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Which is where the majority of the flooring in the US comes from now.
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So I do encourage everybody who's watching this or looking at this to just read the origin of where their product comes from.
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Because why would you cut down an oak tree in France or Ukraine to send to Cambodia to married up to a piece of formaldehyde, glue, plywood from Russia to sell in a store in ca? And the reason is because you can make more money doing the wrong thing than you can doing the right thing.
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And the powers that be have found that out.
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That dollar an hour labor in poor countries allows someone in the big city trading house to make more profit off of it.
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And the more people realize, That your local economy is what keeps things rolling.
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The more they'll realize that shop, locals buy something made in the country that you're in.
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You don't have to buy something from a huge corporation because in order for those huge corporations to make the profit margins that they need to pay the stock market and to pay all of the powers that be in there, they have to cut corners, which is labor and material, and.
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If people wake up to that and say, I'd rather have a healthy material that I can go on YouTube and check out the Instagram or YouTube channels for HempWood and see how it was made.
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Where it was made, and who's making it than your floor or your.
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Kitchen table actually has a meaning to you.
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It actually, you can say, Hey look, I heard the story where Tommy was an intern.
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Now he's the plant manager four or five years in, and he's running his team of eight or 10 guys making him put every day, and you can live the story of what we're doing here, rather than say yeah, it was cheap and I bought it at Lowe's, and it was made by a company like Shaw or Mohawk that had a Cambodian.
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Potentially child labor, putting it together with some dirty chemicals.
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And that's the reality.
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That's what happens.
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It's the same thing as like when they caught McDonald's doing the burgers that were made with animals that were rejected from your prime grade, but they were grown in South America where they cut down the rainforest because you could easily grow more beef down there and feed 'em with so, that exposes, oh, that's how McDonald's was making their profit.
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That's how Lows and Home Depot are doing their stuff too.
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It's just people haven't quite caught on to Hey, if it's made in America, there's some rules.
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And if it's made overseas, there's an opaque kind of layer to that you don't quite know and you can't quite see.
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And people will go buy certifications to tell you yeah, this is healthy and clean.
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and they're just buying the certification.
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They're not going to all the extent of yeah, we're using our waste as our energy.
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We're using a plant-based glue because I don't want to have a clean room in my factory where you can apply a dirty glue.
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Definitely.
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And I know you mentioned a couple times that you're in conjunction working with a number of the local universities and everything around, your plants.
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What first allowed you to start, collaborating with them? Or was this kind of from the beginning that you started working? So you always have to reach out to the universities first.
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So I've worked with Oregon State University since 2008 with various projects.
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And so I talked to Oregon State University and said, Hey, I'm trying to figure out this soy-based glue that came from your campus.
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And I think it was about 2000, 2001, they started doing some soy-based glu research there.
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And so I reached out to them about the glue and Murray State.
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I called Murray.
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and said, I was looking for a place that was gonna have a thousand tons of hemp stocks per year, and that the internet told me Murray State planted the first hemp in the United States since it became legal in 2014.
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And that historically hemp had grown in this region because of the climate in the soil.
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Some of the best in the us and.
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Before it was illegal.
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If it made sense to grow it here, then it seems like it would make sense that it's gonna grow here after it becomes legal again.
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And Murray State University literally answered the phone with Dean Brandon from the at school here.
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When I called him, he said, what do you do? I said I make bamboo floor.
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And he's in China.
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I was like, yeah.
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He's okay, it's Chinese number.
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That came up on my.
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And so that checks out.
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And he said, are you gonna pay your farmers and pay your employees before you pay yourself, and you're welcome to come down and have a go.
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And so that's how we figured it out.
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When I showed up, he actually gave me a building on campus and said, Hey, on the school farm, he was like, here's a building you can start doing some of your research at where you try to get your feet underneath of you for the rest of it.
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And that's literally led.
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20 plus employees here in Murray, Kentucky, just because Murray State University said, yeah, we'll have a go.
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Wow, that's awesome.
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I love that.
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What I would say or my ask from you and your listeners and your group, Go on the website, order a sample pack.
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We'll credit it towards your first large scaled order.
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It's hempwood.com.
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Give us a like on Instagram or TikTok or Facebook or YouTube and just check out what we do.
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There's the origin story on all the different platforms.
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We've got videos about how we make it and tell people about it.
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Try to make this thing understood and known.
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So when someone walks into a flooring, Next year or the year after, they are not surprised in saying, wow, hepa, that's.
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And then they go and buy oak or vinyl flooring.
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They look at it and say, HempWood, I've heard of that.
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That is a legitimate option for putting into my home.
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And they already have a little background that they know it's a clean material.
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They know it's made in America.
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They know it's durable.
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They know the history of being the only carbon negative, or at least hopefully by that time, other people are starting to do it.
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So we can just say we were the.
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Not the only, that's our goal to get everybody else to step their game up, but it starts with the market and your listeners knowing and understanding what we're doing here.
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Yeah, definitely.
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For sure.
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And I'll have all the links down the show notes and everything like that too.
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And then do you see as your goals for the next six months or so? Get through this recession scenario, where the wintertime is always the most difficult seasonal time of the year for building materials.
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For building.
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For production.
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You've got weather problems, you've got daylight hour problems, you've got all of that.
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So kind of cruise through the first quarter really sharpen our blade to be ready to kick down the door.
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Come, the warm weather starting to come back, and we want to grow and become profitable in the second quarter of this year.
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We have hit gross profitability some months, but never net profitability.
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We want people to understand what we're doing and understand that hemp input is not just for the.
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People that don't have to care about the price of things because now we're getting different grades of he input flooring where you can find some of our flooring.
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If you need something that's more on a budget, you can find some stuff at 5 99 a square foot.
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You can get some of our common grade prefinished at 7 99 a square foot, and then you can get our premium select grade at 9 99 a square foot.
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So it fits a lot of different tranches of people's budget.
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Whereas maybe you don't wanna put hemp put in your entire house or in your entire building, but you can put it in your home office, your yoga studio, your wine cellar, or an accent wall in your house where it can be a piece of something that kind of reminds you that I did make the choice for the healthy, sustainable material, even if it's just an accident like that behind the.
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Thing's only three foot by eight foot.
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That's 24 square feet.
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You can do that for a couple hundred bucks and every day you look at it and you say, some people look in the mirror and say, oh, hey, I'm ready to go.
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Take the world on.
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You can wake up every day and look at your accent wall and say, you know what? That puts me in a good mood because I made the right decision.
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Yeah, definitely.
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You made a choice to buy a sustainable product that was made in America and, is carbon negative, which is great.
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It's not like you might not and made an accent wall that was just another, ochre or something like that.
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It's something that you can remind yourself of how you made the sustainable choice, which is really awesome.
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For sure.
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100%, man.
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You get it, Yeah, definitely.
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And I'd love to ask this question too, what are you currently learning right now? What am I currently learning? The biggest takeaway from 2022 that is a hard pill to swallow is that no matter how good of a job you do, no matter how clean of a product you do, money dictates the majority of decisions, unfortunately.
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And so even if somebody wants to make the correct.
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In a building material, they're gonna put somewhere.
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At the end of the day, what they can afford is what they actually choose to do.
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And so it's up to us as a manufacturer to come up with maybe not a cheaper product quality-wise.
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But different grades of product like you do in the wood industry where you have a select grade and you have a common grade, and you have a rustic grade.
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And allow people to make their own decision on what they can afford or what they want to do, rather than just saying, Hey, one size.
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you have to give the options.
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Yeah, definitely.
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That's good.
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And where do you see being able to reduce prices in the future as you're able to scale further or what's holding your product back from, being more cost competitive? We are directly competitive, even cheaper than domestic.
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So when people say, oh, it's not competitive, oh, that's not the case anymore.
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We've we've brought our costs down by about 20% every year since we started.
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So three years in a row.
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Nice.
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We've reduced our price to our customers by 20%.
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We do expect that to continue for this coming year.
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I don't know how to pull it off the following year.
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I guess we'll see when we get there.
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So what we have to do is just make sure people are comparing apples to apples.
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So if for domestic hardwood flooring, we are at cost parody, in some cases even less.
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But if you're comparing us to flooring that's made overseas, then we are not as cheap as if you're comparing us to.
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That's a completely different product range.
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So for domestic hardwood, yep, we've got it.
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But as far as a made in a lower cost country or made with a cheaper base material like vinyl, you're comparing apples to orange.
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Definitely.
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It's just like you're not even comparing the same product.
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They don't have the same features.
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They don't have, the same durability.
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They don't have any of that.
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It's, different products.
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for sure.
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Absolutely.
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So fantastic.
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One last question here.
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If anybody wants to follow you, reach out to you, how can they best get in touch? Absolutely HempWood.com,
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and if you go on there, you can get ahold of us via our chat app.
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You can get ahold of us sales@hempwood.com.
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You can fill out some of the different inquiry forms on there, whether it's for flooring or general question.
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You can get ahold of us on Instagram, which is hemp input underscore.
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You can get us on our YouTube channel, on our Facebook, or even on Pinterest.
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So it's all over the place.
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You just look up HempWood and all roads lead to road Great.
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Thank you so much Greg.
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It's been awesome talking to you about HempWood and how your sustainable product.
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So thank you so much and I hope to have you back on sometime so we can check up and see how you guys are going.
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Absolutely.
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Thanks Bud.
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And if you enjoyed this interview with Greg Wilson from Hemp Wood and how they have created sustainable flooring and hardwood products that is price competitive with any hardwood on the market while being sustainable and not using petroleum products, then I invite you to check out sheets and giggles.
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They have some of the softest, most sustainable bedding in the world with their eucalyptus sheets, mattresses, and all their other giggles.
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So if you would like to check out another product that.
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Disrupting another industry by being so much more sustainable.
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Then definitely make sure you check out this interview with sheets and.